Die Cutting Machines
Professional designer and manufacture of CCD machines for ONE STOP SOLUTION.
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Professional designer and manufacture of CCD machines for ONE STOP SOLUTION.
Multi-station CCD Vision Laminating and Rotary Press die-cutting Machine, single-station circular knife die-cutting machine can be multi-station circular knife registration die-cutting, material compound, this equipment is suitable for a variety of tape, protective film, foam, mesh, copper and aluminum foil, backlight module, flexible circuit board, medical and health and other die-cutting industry.
Multi-station CCD Vision Laminating and Rotary Press die-cutting Machine
Equipment Overview
The host acceleration and deceleration is smooth, the nesting accuracy remains unchanged, and equipped with CCD camera detection fine adjustment function, fully guarantee the die-cutting accuracy, and at the same time with the function of material breakage, color code electric eye tracking function, the function of simultaneous production of two products, using industrial computer operation at the same time with touch and keyboard and mouse operation, flexible and convenient operation.
I. Equipment effect picture
The picture is for reference only, the specific object shall prevail
II.Scope of application
Suitable for die-cutting processing of flexible circuit boards, protective film, single and double-sided adhesive, copper and aluminum foil, foam, adhesive products and other materials, cell phone computer field, LCD field, digital camera field, automotive field, lithium battery field, semiconductor field, medical device field.
III. Main technical parameters
IV. the technical characteristics of the equipment
1. The receiving and discharging shaft assembly can be moved left and right by the slide rail, which is convenient for process debugging and shortening the receiving and discharging distance.
The material axis is controlled by servo motor, and the motor is built-in, with constant tension function, stable tension, and can freely realize forward and reverse rotation. One-touch start and deflate function.
As shown in Figure 4:
2. the tool holder is welded and shaped, so that the machining accuracy and deformation are not affected by external factors.
Independent servo control for each group of tool holders, with forward and reverse function for easy debugging.
Tool holder with manual fine adjustment device for quick operation of the tool holder register.
There is a slide rail structure at the bottom of the knife holder, which can realize the left and right movement and adjust the distance between the knife holders according to the material requirements at the right time.
The tool holders can be asynchronously nested to save material.
3. The main material has automatic deflection function, which can be realized by deflector or CCD, or by deflecting the whole side plate; part of the side plate has front and back fine-tuning function for receiving and discharging material axis; as follows
4. The frame part, using the square pass machine base, and the mounting surface through the second finishing, solid structure, overall flatness and high precision.
Beautiful appearance of the housing part with different colors of baked-on sheet metal outer cover.
The use of different surface treatment color matching for some processed parts to increase the appearance effect.
Three-color alarm light with two LED light panels.
Increase the visual effect and appearance beautification function.
As shown in Figures 1, 2 and 3.
5. system part, using PLC control system, and using dual system way, can produce two different products at the same time.
200 groups of processes can be stored for flexible machine tuning. With automatic start alarm function for material breakage.
With emergency stop protection system. Cantilevered touch screen operation and removable operation button box next to the knife base make it easy to operate.
6. Other notes Fast die-cutting speed and high precision, with the fastest speed up to 50m/min.
Adopting electric eye mark-tracking to realize automatic mark-tracking die-cutting.
The equipment has laminating, waste discharge, slitting and die-cutting functions.
V. Main equipment configuration
VI. Commissioning and training
1) Unless otherwise requested in writing, Buyer is responsible for receiving, unpacking and transporting the equipment to the installation site; and preparing related electrical, gas, vacuum, water and other installation support facilities.
2) The seller is responsible for the packaging, transportation, installation, commissioning and system integration of the equipment.
3) After the seller formally delivers the equipment to the buyer, the commissioning must be completed within the agreed working days, and the standard of commissioning completion is that the equipment can operate normally and be used for production, and the quality of the output products can meet the buyer's quality requirements.
4) The seller provides free training for the buyer's related personnel. The content includes the normal use of equipment, maintenance, fault analysis and troubleshooting,operational safety and emergency handling procedures, etc.
VIII. Equipment Features
1、The main operation adopts computer touch industrial control machine, graphic display, intuitive and clear, convenient operation can use the keyboard and mouse and touch by hand at the same time.
2. More than 500 kinds of SOP data can be stored to improve the standard, reduce the dependence on staff experience, and reduce the material waste rate of the knife adjustment process by more than 60%.
3、All the receiving and discharging axes are driven by motors independently, with free receiving and discharging, forward and reverse rotation, and feedback control of sensitivity tension sensing axes, so that the material runs smoothly and smoothly.
4、All the tool holders are driven by servo motor for motion control, with large torque, stable acceleration and deceleration, independently adjustable, and the precision of sleeve cutting can reach ±0.075mm.
5、The control system is completed by servo motor and synchronous controller, with high synchronization.
6、 The whole machine has asynchronous die-cutting function, which can save die-cutting material.
7、 With mobile auxiliary discharge axis.
8、 Equipped with main discharge EPC correction device, so that the material enters the knife seat stably.
9、Stop or alarm for material break detection (including transparent material) to reduce material waste.
10、 Equipped with CCD detecting device, which can detect the accuracy of product nesting in real time during the production process, and then feedback to PLC to give instructions to servo motor for size adjustment.
11.、Equipped with color scale electric eye tracking to meet the requirements of production printing product registration.
12.、Equipped with the ability to produce two different kinds of products at the same time on one machine to improve the utilization rate of the machine.
Multi-station circular knife nesting die-cutting machine, single-station circular knife die-cutting machine features description:
The host acceleration and deceleration is smooth, the nesting accuracy remains unchanged, and equipped with CCD camera detection fine adjustment function, fully guarantee the die-cutting accuracy, and at the same time with the function of material breakage, color code electric eye tracking function, the function of simultaneous production of two products, using industrial computer operation at the same time with touch and keyboard and mouse operation, flexible and convenient operation.
Asynchronous die-cutting
1. Asynchronous die-cutting and laminating, for special products, asynchronous die-cutting and laminating function can be used to save raw material cost to the greatest extent and increase enterprise profit; asynchronous longitudinal die-cutting can be carried out, the same longitudinal die-cutting knife can be realized with different lengths of asynchronous die-cutting.
2. Automatic mark tracking and positioning die-cutting.
(1) for the printing of post-product chasing mark die-cutting, reducing the requirements of the equipment for the operator, high degree of automation, improve the use of the circular knife machine and the product yield.
(2) can be carried out in the form of carbon and other sheet jump step inaccurate coil chasing mark die cutting, die cutting accurate.
(3) can carry out multiple knives between the chasing mark positioning set cutting, die-cutting intelligent, stable;.
3. Tension reset calibration function. Industrial computer can not only display the real-time tension curve of each axis in real time, but also can achieve the tension calibration function, the limit of reducing tension, the impact on product quality.
4. the true sense of one machine into two machines. For simple processes, a multi-station die-cutting machine can be redefined as needed, divided into two independent equipment, the operation does not affect each other, doubling the efficiency.
5. equipment with coil break alarm, coil alarm, more intelligent.
6. software remote maintenance and upgrade.
7. industrial vision CCD in-line inspection, automatic rejection of defective products: (optional) For some online die-cutting products, industrial vision online detection and rejection, greatly improving the automation of the rotating machine, saving manpower and preventing the flow of defective products.
8. Multiple equipment networking to monitor the real-time operation, historical operation, speed, capacity, etc. of the equipment, so that managers can easily grasp the production situation in real time.
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