Vility CCD Roll-to-Roll Die-Cutting Machine | Fully Automated PET Sheet Cutting & Waste Removal

Fully Automatic Roll-to-Roll CCD Die-Cutting Machine for PET Film

Application Fields: Touchscreen panels, PET protective films, membrane switches, automotive displays, flexible electronics, FPC insulation layers, light guide films, medical electrode patches, and high-precision industrial label manufacturing.

Vility’s Fully Automatic Roll-to-Roll CCD Die-Cutting Machine is a cutting-edge solution developed for post-screen-printing PET film processing. It offers a seamless, automated workflow that integrates metal die-cutting, waste matrix removal, CCD-guided precision sheeting, and robotic stacking — all in one highly efficient production line. This machine is specifically engineered to meet the demands of precision film converting in industries such as automotive electronics, consumer electronics, wearable devices, medical devices, and industrial labeling.

🔧 Core Functions & Process Flow:

1. Roll-to-Roll Feeding System
Continuous unwinding of PET roll material ensures stable feeding with high-tension control, ideal for large-volume and multi-batch production.

2. Metal Die-Cutting Section
Utilizes high-durability steel dies for clean and repeatable punching of printed PET layers. Suitable for multi-layer materials including PET, PC, PVC, and adhesive substrates.

3. Automatic Waste Removal (Matrix Stripping)
Waste material is automatically peeled off and rewound, maintaining a clean production path and reducing operator workload.

4. CCD Visual Registration + Sheet Cutting
The rear-end CCD camera system captures registration marks and dynamically adjusts cutting paths for micron-level accuracy. Ensures perfect alignment with screen-printed graphics, logos, or circuit patterns.

5. Edge Trimming Function
Trims excess margins to deliver clean-cut individual sheets with no burrs, ideal for applications requiring tight tolerances and consistent dimensions.

6. Robotic Arm Sheet Collection
Finished sheets are picked up and stacked neatly using a multi-axis robotic arm. Prevents scratching, static buildup, and manual mishandling during collection.

💡 Key Features:

✔️ High-speed roll-to-roll conversion with CCD alignment

✔️ Support for multiple tooling formats (punching, creasing, half-cut)

✔️ Intelligent touchscreen control interface with production data logging

✔️ Fully enclosed design with safety interlocks for operator protection

✔️ Modular construction allows for easy integration into upstream and downstream automation systems

✔️ Supports 24/7 unmanned operation with real-time monitoring

📈 Why Choose Vility’s CCD Die-Cutting Line?

Ultra-high precision: ±0.05 mm registration accuracy for complex printed patterns.

Labor-saving automation: Reduces manual cutting, aligning, and collecting steps.

Wide material compatibility: Works with PET, PC, PMMA, OCA, 3M tapes, and EMI shielding films.

Stable for high-speed continuous production: Up to 25m/min throughput depending on layout.

🔍 Target Applications:

✅ PET/PC screen-printed graphic overlays

✅ FPC insulation and carrier layers

✅ Capacitive touch sensor film separation

✅ Automotive HUD film die-cutting

✅ Wearable device protective layers

✅ Printed adhesive label kiss-cutting and full-cutting

✅ OLED and LCD light guide film sheeting

Vility provides complete customization services, including tooling design, camera calibration, and integration with screen printing and lamination systems. Our machines are CE-certified and backed by global after-sales support.

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