Screen Printing Machine
Professional designer and manufacture of CCD machines for ONE STOP SOLUTION.
Language
Professional designer and manufacture of CCD machines for ONE STOP SOLUTION.
A fully automatic screen printing line: unwind-feeding(with web joint table) → optical registration (optional) → printing → drying (optional, IR+hot air, horizontal routing) → rewind-collecting, for in-line fully automatic continuous production.
Suitable for printing various flexible coiled materials, such as Tetoron, membrane switches, blood sugar testers, heat transfers, labels, stickers, decals and more.
Unwind / Rewind: uses air shafts, assures concentricity and non-slip of material roll (stable rolling), fast roll loading/unloading, supplied with choice 3” air shafts (standard) or with 6” air shaft sleeve (optional);
Web flow: servo-driven rolling, working with web tracking system; servo tensioning controlled by air cylinder supported floating weight roller + servo driven roller;
Screen printer: adopt VILITY 2-post motorized version module, integrating all exquisite function sections:
•Printer section: digital-controlled motor driven 2-post lift, to: print level(off-contact, digitally set) / standby level / cleaning level.
•Substrate base table section: with dynamical On/Off and volume-adjustable vacuum (to fix material) / air blow-back (air-borne web pass without scratch);
•Screen section: adjustments: holder arm positioning / air-locking, pneumatic screen holder levels, holder arms(screen) leveling, supplementary positioning by screws, screen frame XYY manual fine-adjustments + further YY servo-driven digital tuning provided by Automatic Alignment system, pneumatic gradual peel-up of screen during print stroke (to prevent sticking, stroke/ speed adjustable; servo-driven type is optional – digital-set stroke length & start/stop points, automatically averaged to print stroke)
•Squeegee section: squeegee / flood coater pneumatic lift (clear off screen), servo-driven left-right stroke(print / flood coating), digital-set stroke start/stop points & speed; Squeegee / flood coater adjustments: manual mounting positioning, set-down level(depths), leveling(print evenness), inclination angle(deposit thickness), skew angle(to overcome print skips at corners), up/down speeds, pneumatic constant print pressure (digital-set type as optional)...
Printing / flood coating: servo-driven, stroke / speed digital-controlled, solid drive torque, stable run over entire stroke, fault free.
Printing / flood coating pressure: standard with manual knob + pressure gauge constant pressure control (pressure 3~62 kgf); optional digital-controlled constant pressure systems may be chosen, individually digital-set from HMI.
Optical automatic screen-substrate alignment: with hole punching device and optical hole detection sensors, working with servo-driven screen frame move auto-alignment system, achieving precisely registered printing.
High flatness table: made of thick aluminum alloy board, fine smooth processed and hard anodized(scratch-resistant), achieving flatness at ±0.02mm, realizes fine line/dot printing.
Control / operation system: high-level industrial computer integrated multiple controls, color LCD touch-operated HMI, provides multiple function parameter setting and immediate operation/monitoring, convenient for operation, complies to faultless demands in digitization, standardization and humanization.
Safety protection: with error diagnose/alert system, safety restoration, emergency-stop, beacon..., considerate in safety protection.
Post-print inspection station: manually movable x5 magnifier lens with light + bottom back-light panel, for operator to inspect printing quality.
Various dryer type for choice (optional): according to material characteristics(thermal/tension durability), ink’s drying characteristics(energy, speed), and productivity demand(type, section length), normal types:
•IR + Hot Air drying: horizontal conveying type (with carrier belt, or pull-through type) Up/down routing type
• UV drying: horizontal pull-through type
1: Application Scope
This machine is widely used in FPC,PET, PVC, varies of label,transfer paper (film), floor heating film, geothermal film, electro thermal film, color paper, film, name plate, flexible circuit board, mobile phone keys, Membrane switch, trademark printing, scratch CARDS, self-adhesive stickers, paper, ribbon, aluminum foil and copper foil this roll material silk screen printing.
2: Features and performance
A: Main machine feature---screen printing machine
(1). CCD automatic alignment system, if the similarity is not within the setting range, any abnormal, it will stop and automatically start adjust the alignment successful and continue to work.
(2). Using numerical control motor, printing speed, return to the ink speed can be set in a random block.
(3). Using numerical control motor, printing distance, return to the ink distance can be set in a random data.
(4). Automatic computing printing, and calculate the qty, and printing can be set automatically stop.
(5). photoelectric control feeding and discharging to avoid the surface damage of substrates, can improve the printing quality.
B: The Feeder features:
(1). Photoelectric control feeding, avoid the surface damage of the material.
(2). Feeding speed, time, can adjust at will.
(3). The feeding starting speed, can adjust at will, start frequency starting from 0 up to run slowly, avoid the start too fast, cause the material surface scratches.
(4). Equipped with an automatic protective device.
C: The dryer features:
(1).Circulating hot air drying, temperature adjustable, automatic winding.
(2).The oven cover an small area, 32-60 meters length, which can realize low temperature drying, ensure printed material no shrinkage deformation, multicolor printing.
Name | Parameter | Remark | |
CCD Printing machine | Working place area(mm) | 1000*660 | / |
Max inputting width(mm) | 450 | ||
Max printing area(mm) | 600*450 | ||
Mix printing area(mm) | 400*500 | ||
Max size of screen frame(mm) | 1100*800 | ||
Mix size of screen frame(mm) | 300*200 | ||
printing thickness(mm) | 0.075-0.125 | ||
Mix print skip distance(mm) | 2 | ||
Working voltage (v) | 380-50Hz | ||
Maine machine Max power (kw) | 40 | ||
Working pressure（kg/cm2） | 5-8 | ||
Precision of printing（mm） | ±0.05 | ||
First printing speed | 1000-1200 times / hour | ||
Second printing speed | 800-1000 times/ hour | ||
Scraper stroke（mm） | 900 | ||
CCD precision | ±0.02 | ||
CCD center space | 330mm | ||
Main machine size （mm） | 3300*1600*2200 | ||
Receiving oven | Oven temperature（℃） | 0-190 |
Laminating device can be add in Oven |
Oven working voltage（V） | 380 | ||
Oven max power （KW） | 24 | ||
Max size（mm） | 450 | ||
Oven size （mm） | L2400*W1200*H2100 | ||
Feeding goods max size（mm） | 450 | ||
Feeding machine | Feeder peak voltage(V) | 220 | According to your requirement |
POWER(KW) | 0.3 | ||
Size （mm） | 800*1000*1100 | ||
Raw material →Automatic feeding machine →Automatic printing→Automatic UV or oven →Automatic receiving →End product.
◪ We have a rich experience, technical good, service awareness ahead of the professional team, can be timely and effective solve the problem for you.
◪ Installation and debug machine for you without any charge. Also, giving a technical training for your employees.
◪ All of our machines can have one year guarantee and lifelong maintenance.
CONSULT OUR CUSTOMERS FOR SURPRISE DISCOUNTS
Please provide us with the information below to complete your request. Just leave your email or phone number in the contact form so we can send you a free quote for our wide range of designs!
VILITY is a Professional manufacturer, providing ONE-STOP SOLUTION for intelligent printing industry.
