Professional designer and manufacture of CCD machines for ONE STOP SOLUTION.
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Professional designer and manufacture of CCD machines for ONE STOP SOLUTION.
Automatic R2R Image Correction Screen Printing Machine(CCD Visual Counterpoint) with high speed, high precision printing range widely, suitable for transparent and opaque PET, MYLAR, aluminum foil, thermal transfer paper, special label, IMD, soft electronic materials and other whole roll screen printing machine. Applicable products are as follows: printing such as RFID smart card, electronic books and newspapers, electronic maps, ultra-thin mobile phones, wristband digital watches, display posters, arc-shaped displays, diffusion boards, flexible circuit boards and membrane switches.
The machine from unwinding, counterposition, printing, drying, winding to achieve automatic control, easy to operate, easy to quality assurance, easy to operate at the same time, with manual, semi-automatic, automatic and other modes. It can realize segmented control operation, which is partial to segmented adjustment and detection.
This machine has high repeatable positioning accuracy, convenient adjustment, and can be very convenient for a variety of sizes and colors of screen printing products. Equipped with drying oven can be very convenient to connect into a full automatic production line.
The equipment is with static electricity elimination system, printing material surface dust removal system, corona treatment system, material deviation correction system, tension control system, UV drying system, IR drying system, according to different printing process with different system configuration.
1: Application Scope
This machine is widely used in FPC,PET, PVC, varies of label,transfer paper (film), floor heating film, geothermal film, electro thermal film, color paper, film, name plate, flexible circuit board, mobile phone keys, Membrane switch, trademark printing, scratch CARDS, self-adhesive stickers, paper, ribbon, aluminum foil and copper foil this roll material silk screen printing.
2: Features and performance
A: Main machine feature---screen printing machine
(1). CCD automatic alignment system, if the similarity is not within the setting range, any abnormal, it will stop and automatically start adjust the alignment successful and continue to work.
(2). Using numerical control motor, printing speed, return to the ink speed can be set in a random block.
(3). Using numerical control motor, printing distance, return to the ink distance can be set in a random data.
(4). Automatic computing printing, and calculate the qty, and printing can be set automatically stop.
(5). photoelectric control feeding and discharging to avoid the surface damage of substrates, can improve the printing quality.
B: The Feeder features:
(1).Unwinding speed regulation
The unwinding shaft detects the residual amount of material (web) and controls the feed amount and tension in conjunction with the winding shaft.
(2).Web Guide Units
Adjust the web to the printing position by the movement of the unwinding shaft (laterally slides) and the guide roller (tilts) according to the web edge sensor.
(3)Delaminator Peels the protective film while feeding the web. The web does not get damage since both work run at the same speed.
(4).Static eliminator bar.
(5).Dust Cleaning device.
C: The dryer features:
(1).Circulating hot air drying, temperature adjustable, automatic winding.
(2).The oven cover an small area, 32-60 meters length, which can realize low temperature drying, ensure printed material no shrinkage deformation, multicolor printing.
(3).Air turn bars enable to transport web without contacting the printed surface.
(4).Space-saving achieved by vertical conveyance.
(5).Input/output control via the operation panel at the printing section.
Name | Parameter | Remark | |
CCD Printing machine | Working place area(mm) | 1000*660 | / |
Max inputting width(mm) | 450 | ||
Max printing area(mm) | 600*450 | ||
Mix printing area(mm) | 400*500 | ||
Max size of screen frame(mm) | 1100*800 | ||
Mix size of screen frame(mm) | 300*200 | ||
printing thickness(mm) | 0.075-0.125 | ||
Mix print skip distance(mm) | 2 | ||
Working voltage (v) | 380-50Hz | ||
Maine machine Max power (kw) | 40 | ||
Working pressure（kg/cm2） | 5-8 | ||
Precision of printing（mm） | ±0.05 | ||
First printing speed | 1000-1200 times / hour | ||
Second printing speed | 800-1000 times/ hour | ||
Scraper stroke（mm） | 900 | ||
CCD precision | ±0.02 | ||
CCD center space | 330mm | ||
Main machine size （mm） | 3300*1600*2200 | ||
Receiving oven | Oven temperature（℃） | 0-190 |
Laminating device can be add in Oven |
Oven working voltage（V） | 380 | ||
Oven max power （KW） | 24 | ||
Max size（mm） | 450 | ||
Oven size （mm） | L2400*W1200*H2100 | ||
Feeding goods max size（mm） | 450 | ||
Feeding machine | Feeder peak voltage(V) | 220 | According to your requirement |
POWER(KW) | 0.3 | ||
Size （mm） | 800*1000*1100 | ||
Raw material →Automatic feeding machine →Automatic printing→Automatic UV or oven →Automatic receiving →End product.
1, FPC process: there are four kinds of materials for the production of thin film lines, respectively, the carrier, conductive silver paste, insulating oil and conductive carbon paste, of which there are many carrier materials, such as PC, PET, FPC and so on, the naming method of the line is relatively simple, with what carrier production on what name, so there are FPC lines, PET lines, etc.. The way the line is made using the screen plate screen printing process, the manufacturer will make the line of the screen, and then the silver paste, insulating oil, carbon paste and other materials in turn through the screen printed on top of the carrier, and then printing and drying, and then take in multiple printing, until the production is complete;.
2, FPC industry applications: used in the control panel above, is used to connect the current and the transmission of signals, but it is an indispensable part of the control panel, without it the product can not be used. The line can be divided into two parts, respectively, the carrier and silver paste line, which can be divided into four layers, respectively, the lower line layer, the insulating oil layer, the upper line layer and the carbon paste layer. (The following figure)
◪ We have a rich experience, technical good, service awareness ahead of the professional team, can be timely and effective solve the problem for you.
◪ Installation and debug machine for you without any charge. Also, giving a technical training for your employees.
◪ All of our machines can have one year guarantee and lifelong maintenance.
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VILITY is a Professional manufacturer, providing ONE-STOP SOLUTION for intelligent printing industry.
