Professional designer and manufacture of CCD machines for ONE STOP SOLUTION.
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Professional designer and manufacture of CCD machines for ONE STOP SOLUTION.
For printing on flexible and rigid substrates.
Fully automatic manipulator material loading, CCD-camera registering and auto-alignment, micro-precision printing, manual material off-loading.
Unrivaled precision for high-tech industrial quality applications.
Product performance
Automatically complete feeding → dust removal → CCD alignment → printing → discharging → UV curing → stacking and receiving.
Servo motor drives printing and pneumatic off-grid to realize synchronous off-grid function and effectively prevent the occurrence of sticking.
1.Is it possible for you to assign engineers to our company?
yes. Our engineers can go to your company for on-site service. However, you need to pay the corresponding fee.
2.Do you provide installation and training services?
Yes, we will provide you with professional installation and training manuals and video tutorials. Live video conversations will also be provided to guide you through the operation.
3.What is your company’s production capacity?
30 Sets/ Month.
1. All equipment is CE certified. And can be customized to meet customer requirements of other certification.
2. Our equipment is highly automated, and one person can man multiple production lines.
3. Accept OEM/ODM, screen printing industry whole line customization.
4. Printing, punching, die cutting precision 0.02mm.CCD camera visual alignment system, fast and accurate positioning and fine tuning, to ensure accuracy requirements.
CCD camera registering system, combined with servo driven material adjustment, alignment alternatively to substrate center or defined target mark.
2-high resolution CCD cameras for optical position capturing, supported by external light sources, 15” color monitor for visualization / monitoring of the alignment process.
Servo-motorized auto-alignment of the printing base carrier to final register position (X-Y-θ)
Hardened aluminum alloyed printing base with vacuum table top for positive material hold-down, adjustable blast-air.
Printing head with servo-driven squeegee / flood coater assembly, digital pressure setting, separate and continual electronic pressure control for squeegee and flood coater.
Servo-driven screen peel-off with continual, perfect synchronization along printing path.
Screen frame holder with lay stops, pneumatic screen clamping and position security.
Color touch-screen HMI with save and retrieve function for 100 parameter menus.
Failure diagnosis and data log system with error analysis and report functions.
Fully Automatic Screen Printing Machine with CCD Vision Registration to meet highest demands, with CCD-camera system and movable print table to produce high-quality prints on flat materials such as EL-foils, LGP panels, BEF-films, touch screens, membrane switches, flexible printed circuits, and much more. Product Applications : LCD cell sealant, Touch panel, Touch screen, Monitor, ITO, Diffusers for back light module, Light guide plate, EL panel, Automobile glass, Automotive Glass, Car glass, LOGO printing, Graphics printing.
1. Feeding and adjustment
1) Adjust the feeding position of the manipulator and the CCD visual position of the positioning platform. Feeding and feeding position of feeding manipulator.
2) Adjust the dust removal height and position of the dust removal components.
3) According to the overall efficiency, adjust the speed of each machine to reach the optimal state.
2. The screen printing
After the positioning of THE CCD initial positioning platform is completed, the feeding mechanical arm will send the material to the printing platform for CCD positioning again, and printing will be carried out after the completion
3. After printing, the feeding manipulator sucker moves to the top of the printing table, and the sucker absorbs the unprinted part and sends the sheet into the transmission line.
1) The glass window is opened on the table, the CCD camera takes photos from bottom to top, and the field of view of CCD (customized) can be adjusted automatically according to the size of the material.
2）CCD automatically calculates the spatial position of the material and the stencil according to the Mark point on the material, and instructs the motor motion control to adjust the platform X, Y, θ rotation to position the printing automatically.
3）The cross slide base is processed with integral cast aluminum, running lightly without jitter.
4）Stencil clamping frame adopts pneumatic automatic clamping design, easy to operate.
5）The printing adopts Panasonic servo motor, with linear guide rail guidance, fast and smooth, accurate positioning.
6）Human-machine interface control + button switch, can set a variety of functions and parameters, easy to operate.
7）Safety pressure plate, photoelectric switch, emergency stop button, thorough safety protection.
Printing table size | 680*880mm500*500mm |
Maximum printing area | 900*1100mm |
Maximum screen frame size | 25 ~ 55mm (special customizable) |
Maximum screen frame thickness | 2.3-(1.2) m X 2m X 1.6m (placed in a row on the near side) |
Machine size: length -(blanking extension arm) X width X height | 2.3-(1.7) m X 2m X 1.6m (two rows on the near side) |
450 P/H | |
Fastest printing speed | 380 v, 50 hz |
The power supply specifications | The 0.02 mm |
CCD positioning accuracy | The 0.05 mm |
Printing accuracy | 330mm(adjustable range: horizontal ±40mm) |
Distance between two CCD centers | 2300(excluding tunnel overlap)*1600*2200 (including cover) mm |
Machine Dimensions (LWH) | About 1200 kg |
Machine weight | 25 ~ 6 kg/cm2 PSI |
Air pressure | 6L/cycle |
Gas consumption | 680*880mm500*500mm |
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VILITY is a Professional manufacturer, providing ONE-STOP SOLUTION for intelligent printing industry.
