Vility Screen Printing Industry 4.0 - High Precision CCD Automatic Sheet Screen Printing Machine

Vility Screen Printing Industry 4.0 - High Precision CCD Automatic Sheet Screen Printing Machine

■Scope of application

It is suitable for single-color and multi-color alignment printing of various membrane switches, FPC, PET, PC, conductive films, etc.

■Product performance

■Workflow: automatic feeding → CCD automatic center alignment → printing → unloading → drying.

■This machine adopts new UVW platform structure and CCD visual control system, which is suitable for printing film materials of various industries.

■The working table is treated with a special process, so that the printed parts on the table are not scratched and wear-resistant, and have excellent solvent resistance.

■Adopt Panasonic servo motor to control the squeegee speed, and the squeegee and ink return can be adjusted at different speeds.

■The camera adjustment adopts the X-axis motor adjustment, which is simple and precise.

■The squeegee adopts an adjustable air pressure device, which can be easily adjusted for the irregular thickness of the printed matter.

■The machine is equipped with dust-removing rollers, which can remove the dust on the material.

■The machine is equipped with off-grid function, which prevents sticking to the web when printing large-area background colors.

■The suction of the platform adopts a silent powerful fan for adsorption and positioning, which ensures that the printed parts do not move during the running of the platform and printing, and ensures the accurate multi-color registration.

■The loading and unloading handling manipulator adopts the overall linear motor module + vacuum suction cup for transplanting, which is faster, quieter and more stable.

■ Main parameters

Printing platform size: 780x1100 mm

Maximum printing area: 600×900 mm

Maximum frame size: 900×1100 mm

Machine size: 3630×1600×2100mm

Machine weight: 1500kg

Since the 1980s, the automatic screen printing machine in China has increased the development and design of screen printing technology, equipment, technology and appearance, making the screen printing machine in flat screen printing, flexo, hard plate. The competition of printing, offset printing, gravure printing and pad printing printing has a great advantage. It is increasing at a rate of 10% every year. About 80% of the wide-format black screen printing uses spot color printing, nearly 40% uses four-color overprinting, and the proportion of four-color overprinting is still gradually increasing. The results of the industry survey show that 60% of the enterprises have an annual output value of about 10 million yuan. However, the screen printing output value of domestic automatic screen printing machines accounts for less than 2% of the total printing output value. There is great potential to be tapped, and the development prospects of screen printing machines are broad. At present, the development trend of intelligent automatic screen printing machine is very good. More screen printing machine manufacturers and companies have invested in the field of screen printing, and the market share is increasing rapidly. The automatic screen printing machine will definitely replace the most widely used semi-automatic screen printing machine in the future, which is an inevitable trend of industry development and transformation. Shenzhen VILITY Automatic Machinery Co.,Ltd will introduce to you the transformation trend of screen printing machines in the era of intelligent manufacturing:

With the advent of the intelligent era of Industry 4.0, the manufacturing industry is moving towards a transformation of specialization, intelligence and standardization. In the era of intelligent and intelligent manufacturing, how to continuously improve the core competitiveness of manufacturing enterprises requires a complete layout, mutual support, and indispensable aspects of technology construction, hardware facilities, products and services. Enterprises can continue to develop.

CCD automatic sheet screen printing machine front live picture

CCD automatic sheet screen printing machine left 45 degree angle live picture

CCD automatic sheet screen printing machine right 45 degree angle live picture

     The automatic screen printing machine is named according to the intelligent automation degree of the screen printing machine. It is a development trend of the screen printing machine after the manual screen printing machine and the semi-automatic screen printing machine. Using more advanced screen printing process and technology, the screen printing machine is more accurate, faster, more automated, more efficient and productive, reducing labor and reducing fault tolerance in the screen printing process.

     The automatic screen printing machine has been continuously developed from digital program control, operability, automatic feeding, transmission, pre-press, post-press and other procedures to ensure accurate work, convenient and fast conversion, and even realize customer customization. In addition, the automatic screen printing machine can realize the development of a rotary screen printing machine that saves a certain step of the procedure, and develop a more efficient screen printing machine, so that many parameters such as blade pressure, speed and angle can be read immediately and can be realized Program-controlled, can repeat the output according to the program when printing the reverse copy, and can ensure the accurate use of the production data in the whole process from pre-press preparation to printing.

     The automatic screen printing machine can improve the production speed and automation of products, reduce labor and improve production efficiency. Traditional screen printing needs to rely on professionals to recognize and judge by human eyes under the premise of industry experience, and to judge whether it meets the standard by comparing the relevant parameter data and measurement tools of the model, equipment and products. The speed is slow, the error is large, the production capacity is low, and the labor There are so many aspects that affect the uniformity of quality standards.

      The automatic screen printing machine can be used for various commercial, electronic, glass, high-precision flat film/sheet/5G composite sheet, home appliance automotive glass screen printing, electronic printed circuit board PCB, FPC, liquid crystal display glass TFTLCD, touch panel TP, ITO light guide plating film, light guide plate LGP, diffuser, thin film circuit, IMD, IML, nameplate signs, PVC, PET, PC film, metal, advertising packaging, plastic, cosmetics, packaging boxes, metal plates, scale plates, acrylic Power, plexiglass, electronic products, household goods, stickers, leather transfer paper printing and other industries. Various types of cups, barrels, glass, baseball bats, wooden boards, etc. It can also be printed on flat and curved objects, whether it is a simple block color pattern, a full-color pattern or a pattern with excessive color, which can be printed at one time, without the need for plate making, plate printing and repeated color registration, for the most beautiful and high quality. Efficient printing. The automatic printing effect is more beautiful, the three-dimensional effect is stronger, the precision is higher, and the quality is more stable than the manual printing effect, because the printing speed is fast, it is not easy to block the screen, the product has less contact with the ambient air, and it is not easy to get dust, and the maintenance rate of intelligent automatic screen printing machine equipment Low, the quality of printed products is better!

     It is believed that through the application of intelligent automation technology, the continuous investment of technological hardware, and the continuous strengthening of customized services, Vility screen printing will provide enterprise customers with more efficient and safe screen printing intelligent automation solutions, and will also be in this intelligent intelligent manufacturing. In the era of science and technology, we constantly improve our core competitiveness, constantly innovate and make breakthroughs, increase investment in R&D and design, and bring better screen printing equipment to the screen printing industry customer groups.

Vility screen printing will continue

Focus on intelligent automation

Development and manufacture of screen printing equipment

Provide global customers

Intelligent automation full set of screen printing equipment

And screen printing overall solution

Create an international well-known brand of screen printing intelligent manufacturing equipment

Vility screen printing, leading to the world

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