Pneumatic Die Cutting Machine
Professional designer and manufacture of CCD machines for ONE STOP SOLUTION.
Language
Professional designer and manufacture of CCD machines for ONE STOP SOLUTION.
Optional Mechanism
EPC, CCD screen, CCD lens, Auto movable Stacking, Shaftless device, New following material connection platen
Application:
Optical film, Plastic film, e.g.: lTO, Diffuser, Reflects film, Brightness Enhancement Film(BEF), Soft PCB, Composite material. The material are not cracked while cutting.
Die-cutting machine design figure 1
Die-cutting machine pictures 2
Product Description
1. Max. cutting square is 1500x1500mm special for punching material used in large LCD panels. The machine cutting capability can be reached 80 times/per minute in continuous die cutting running, and the production capability is upgraded 2.5 times than the traditional hydraulic machine.
2. PLC computer touch-panel screen control system – clear & easy in operate.
3. Full Servo drive type, high speed die cutting, Full die cutting and half die cutting in process.
4. Equipped with high precision mould high fine adjustment control, Four-columns can be micro-adjusted independently by computer setting parameters, to save time and to raise the production rate.
5. Precision die cut position matching; save time & accuracy in die cut mold replacement. Die mould less worn, a Long lifetime in use. Also, Optional equipped with knife mold rotative mechanism, it makes the knife mould replaced conveniently.
6. The knife mould board is available to be replaced in any size in large die cutting machine.
7. Equipped with a specific transmission mechanism, while the knife mould reaches cutting BDC, it will lower the cutting speed and make the cutting working staple. No burr or No press indentation occurred on the finished product, Making high yield rate of production.
8. Equipped with a safety shelf and safety sensor on each size of the machine in order to avoid any dangers while operation.
9. Non-hydraulic design, no pollution, low vibration and low noise, to save more than 30% of energy loss compared with the traditional hydraulic machine, best for use in the dustless room.
10. Optional mechanisms: Rewind stacking system, Unwind system (shelf system or selfless system).
11. Valuable, full-featured equipment, to improve plant ROI.
This equipment mainly includes die-cutting unit, equipped with CCD moving platform on both sides of the die-cutting unit, high precision XYθ alignment platform, stable alignment, human-machine interface control + button switch, can set a variety of functional parameters, easy to operate; CCD automatic positioning punching, can automatically adjust the field of view of CCD according to the size of the material.
CCD automatically calculates the spatial position of material and mold according to the MARK point on the material, and instructs the motor motion control to adjust the platform XYθ rotation for automatic punching and cutting.
1. Alignment XYθ platform: Alignment XYθ platform is the core part of the machine, used for CCD vision alignment, this alignment platform is composed of XYθ4 axes, with alignment eccentricity function, alignment accuracy can be controlled within 0.02mm.
2. Feeding machine:Feeder is used for coil feeding, die-cutting machine each time cutting, pulling drum will pull a product jump distance, at the same time feeding machine and then feeding. Ensure the efficiency of punching.
After the material is discharged, the CCD visual positioning detection sends the error value of PET and the positioning standard to the IPC, which specifies the motor XYθ movement until the MARK point of PET and the positioning standard are positioned according to the set accuracy, sends a signal to the die-cutting machine, which stamps. After the stamping is completed, the machine enters the next cycle of operation.
◪ XYθ alignment platform and CCD are fixed on the die-cutting machine to make the alignment smooth.
◪ The material is fixed on the loading suction platform, easy to operate.
◪ Punching and cutting accuracy is completely controlled by CCD, accurate positioning.
◪ Human-machine interface control + button switch, can set a variety of functions and parameters, easy to operate.
◪ Safety pressure plate, photoelectric switch, emergency stop button, thorough safety protection.
◪ CCD automatic positioning punching and cutting, can automatically adjust the field of view of CCD according to the size of the material.
◪ CCD automatically calculates the spatial position of the material and the mold according to the Mark point on the material, and instructs the motor motion control to adjust the platform X, Y, θ, and automatic punching and cutting.
◪ The equipment will automatically finish punching and cutting when it is adjusted, the number of punching and cutting can be set automatically, and an alarm device is installed for easy management.
◪ Can be customized according to customer requirements to meet different use requirements.
Linear guide | Taiwan HIWIN |
Pulling material motor | Japan Panasonic 750W servo motor + type heart reducer |
CCD 5 million pixels | Quaternion numerical control |
Photoelectric switch | Japan Omron |
Bearing | Japan NSK |
Cylinder solenoid valve | Taiwan SHAKO |
Ball screw | TBI |
main power | 3.5KW Xinjie servo |
◪ We have a rich experience, technical good, service awareness ahead of the professional team, can be timely and effective solve the problem for you.
◪ Installation and debug machine for you without any charge. Also, giving a technical training for your employees.
◪ All of our machines can have one year guarantee and lifelong maintenance.
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VILITY is a Professional manufacturer, providing ONE-STOP SOLUTION for intelligent printing industry.
