CUSTOMIZED SERVICE
Professional designer and manufacture of CCD machines for ONE STOP SOLUTION.
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Professional designer and manufacture of CCD machines for ONE STOP SOLUTION.
Applicable to:
Membrane switch,ITO/PET/PVCPC.conductive film. iMD household appliance pane. automotive pane. mobile phone diaphragm. etc.- after printing or embodvinCCD positioning die cutting, it can be automatic high-precision die cutting without target hole.
Full servo drive type.
PLC computer touch-panel screen control system.
High speed die cutting (stroke time: 5sec).
Full die cutting and half die cutting in process.
Equipped with high precision mold high fine adjustment control, Four-columns can be micro-adjusted independently by computer setting parameter, to save time and to raise the production rate.
Optional equipped with front & back dual direction feeding or Full automatic feeding mechanism.
Non-hydraulic design, no pollution, low vibration and low noise, to save more than 30% of energy loss comparing with traditional hydraulic machine, best for using in dustless room.
Die-cutting machine design figure 1
Die-cutting machine pictures 2
This equipment mainly includes die-cutting unit, equipped with CCD moving platform on both sides of the die-cutting unit, high precision XYθ alignment platform, stable alignment, human-machine interface control + button switch, can set a variety of functional parameters, easy to operate; CCD automatic positioning punching, can automatically adjust the field of view of CCD according to the size of the material.
CCD automatically calculates the spatial position of material and mold according to the MARK point on the material, and instructs the motor motion control to adjust the platform XYθ rotation for automatic punching and cutting.
1. Alignment XYθ platform: Alignment XYθ platform is the core part of the machine, used for CCD vision alignment, this alignment platform is composed of XYθ4 axes, with alignment eccentricity function, alignment accuracy can be controlled within 0.02mm.
2. Feeding machine:Feeder is used for coil feeding, die-cutting machine each time cutting, pulling drum will pull a product jump distance, at the same time feeding machine and then feeding. Ensure the efficiency of punching.
After the material is discharged, the CCD visual positioning detection sends the error value of PET and the positioning standard to the IPC, which specifies the motor XYθ movement until the MARK point of PET and the positioning standard are positioned according to the set accuracy, sends a signal to the die-cutting machine, which stamps. After the stamping is completed, the machine enters the next cycle of operation.
◪ XYθ alignment platform and CCD are fixed on the die-cutting machine to make the alignment smooth.
◪ The material is fixed on the loading suction platform, easy to operate.
◪ Punching and cutting accuracy is completely controlled by CCD, accurate positioning.
◪ Human-machine interface control + button switch, can set a variety of functions and parameters, easy to operate.
◪ Safety pressure plate, photoelectric switch, emergency stop button, thorough safety protection.
◪ CCD automatic positioning punching and cutting, can automatically adjust the field of view of CCD according to the size of the material.
◪ CCD automatically calculates the spatial position of the material and the mold according to the Mark point on the material, and instructs the motor motion control to adjust the platform X, Y, θ, and automatic punching and cutting.
◪ The equipment will automatically finish punching and cutting when it is adjusted, the number of punching and cutting can be set automatically, and an alarm device is installed for easy management.
◪ Can be customized according to customer requirements to meet different use requirements.
Linear guide | Taiwan HIWIN |
Pulling material motor | Japan Panasonic 750W servo motor + type heart reducer |
CCD 5 million pixels | Quaternion numerical control |
Photoelectric switch | Japan Omron |
Bearing | Japan NSK |
Cylinder solenoid valve | Taiwan SHAKO |
Ball screw | TBI |
main power | 3.5KW Xinjie servo |
◪ We have a rich experience, technical good, service awareness ahead of the professional team, can be timely and effective solve the problem for you.
◪ Installation and debug machine for you without any charge. Also, giving a technical training for your employees.
◪ All of our machines can have one year guarantee and lifelong maintenance.
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VILITY is a Professional manufacturer, providing ONE-STOP SOLUTION for intelligent printing industry.
