Professional designer and manufacture of CCD machines for ONE STOP SOLUTION.
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Professional designer and manufacture of CCD machines for ONE STOP SOLUTION.
The Vility Roll-to-Roll Double-sided CCD Exposure Machine is an advanced system for high-precision exposure of flexible electronic materials.
It combines dual-sided LED exposure, CCD visual alignment, and a fully automated roll-to-roll workflow, ensuring excellent registration accuracy of ±15 μm and UV uniformity over 90%.
Designed for applications such as FPCs, membrane switches, and touch panels, it supports efficient, stable, and energy-saving continuous production.
With intelligent control and vacuum hard-contact exposure, it delivers superior yield, precision, and reliability for modern electronics manufacturing.
Vility Roll-to-Roll Double-sided CCD Exposure Machine
High-Precision Dual-Side Exposure for Flexible Electronics Manufacturing
The Vility Roll-to-Roll Double-sided CCD Exposure Machine is an advanced automatic exposure system designed for high-precision pattern alignment and UV exposure on flexible substrates. Engineered for industries such as flexible printed circuits (FPCs), membrane switches, electronic panels, and thin-film applications, it integrates intelligent CCD vision alignment, dual LED exposure systems, and full roll-to-roll automation to achieve unmatched exposure accuracy and efficiency.
Key Features
Dual-Sided LED Exposure System
Independent upper and lower LED scanning light sources deliver uniform UV energy (>90% uniformity). The exposure area of 640 × 640 mm supports simultaneous double-sided exposure for superior productivity and consistency.
High-Precision CCD Alignment
Equipped with 4-CCD visual positioning system, the machine achieves alignment accuracy within ±15 μm. Each side operates with 8-axis independent servo control, ensuring synchronous dual-side registration with sub-micron precision.
Roll-to-Roll Automated Workflow
Fully automated material feeding, tension control, correction, exposure, and rewinding ensure continuous operation with high throughput. The system supports multiple exposure modes, including single-sided, double-sided, blind exposure, and roll-to-sheet conversion.
Smart Platform Design
The dual exposure platforms adopt vacuum hard contact mode (−180 to −350 mmHg) with reinforced high-transparency glass. Both platforms can be pulled out independently for maintenance or film replacement, simplifying operation and improving efficiency.
Intelligent Cooling and Environmental Control
The integrated air circulation system with chilled-water cooling keeps the exposure chamber stable at ±1.8°C, ensuring reliable performance and protecting photoresist quality.
User-Friendly Touchscreen Control System
The machine features a PC-based control system with an intuitive touch interface, offering fully automated, manual, and parameter tuning modes. Real-time monitoring of vacuum, lighting, and CCD systems ensures smooth operation and error prevention.
Robust Construction & Easy Maintenance
Built with precision aluminum structure and modular frame design, the system offers excellent stability. Routine maintenance points such as rails, screws, and bearings are easily accessible and equipped with automatic lubrication recommendations.
Applications
Flexible Printed Circuits (FPCs)
Touch panels & membrane switches
Optical films & flexible displays
Electronic labels & RFID components
Medical and automotive flexible electronics
Advantages
Seamless roll-to-roll automation improves production efficiency.
Dual-side simultaneous exposure shortens process time by up to 50%.
CCD visual alignment ensures superior pattern accuracy and yield.
LED energy-saving light source offers long lifespan and low maintenance.
Modular pull-out platform design facilitates fast setup and easy servicing.
Stable operation under cleanroom conditions, ensuring excellent product quality.
Vility – Precision Exposure Solutions for Advanced Manufacturing
Vility continues to innovate in high-precision exposure and printing systems, providing global clients with customized solutions for next-generation electronic manufacturing. The Roll-to-Roll Double-sided CCD Exposure Machine represents our commitment to automation, precision, and reliability.
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VILITY is a Professional manufacturer, providing ONE-STOP SOLUTION for intelligent printing industry.
