Professional designer and manufacture of CCD machines for ONE STOP SOLUTION.
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Professional designer and manufacture of CCD machines for ONE STOP SOLUTION.
Discover how a Southeast Asian PCB manufacturer upgraded to a fully unmanned production line with Vility’s automated CCD screen printing machines. The solution solved alignment errors, labor dependency, and low efficiency, resulting in a 40% production increase, consistent high-quality PCBs, and faster delivery. Vility provided on-site installation, training, and long-term technical support for sustainable Industry 4.0 production.
PCB Manufacturer Case Study – Unmanned Production Line
Client Overview
Client Location: Southeast Asia (specific country confidential)
Industry: PCB & Flexible Electronics Manufacturing
The client is a leading PCB manufacturer serving the electronics and flexible circuit market in Southeast Asia. With increasing orders from consumer electronics, automotive electronics, and industrial devices, the client needed to upgrade their traditional semi-automatic production line to a fully automated solution capable of:
Maintaining micron-level printing accuracy
Reducing dependency on skilled labor
Scaling production to meet growing regional demand
Challenge
Before partnering with Vility, the client’s production faced multiple critical challenges:
Manual and semi-automatic operations caused frequent misalignment in PCB printing, leading to defects.
Low production efficiency limited their ability to fulfill large-volume orders.
Inconsistent quality between batches impacted customer satisfaction and repeat orders.
High labor dependency increased costs and created operational bottlenecks.
Difficulty integrating multiple processes—screen printing, punching, die-cutting—resulted in fragmented workflow and downtime.
The client needed a reliable, fully automated line to increase output, ensure consistent quality, and reduce labor costs.
Vility Solution
Vility designed and delivered a fully automated CCD screen printing line tailored to the client’s production requirements. The solution integrated the latest Industry 4.0 automation technologies:
Equipment & Technology:
Multi-unit inline CCD screen printing machines (2–3 units in a single production line) for continuous high-speed printing
CCD alignment & mark tracking system ensuring micron-level registration accuracy
Automatic PCB feeding and unloading systems reducing manual handling
Centralized intelligent control system for real-time monitoring, error detection, and process optimization
Automation & Workflow Integration:
Full line integration from PCB feeding → printing → curing → unloading
Synchronization of multiple machines for uninterrupted production
Predictive maintenance alerts via software to minimize downtime
Services Provided by Vility:
On-site installation and commissioning
Operator and engineer training for autonomous line operation
Process optimization consulting to maximize yield
Long-term remote monitoring and technical support
The result is a fully unmanned production line that produces high-precision PCBs consistently, even under high-volume demands.
Results & Impact
After deployment, the client achieved measurable improvements:
Additional Benefits:
Reduced material waste and operational costs
Scalability for future production growth
Improved competitiveness in Southeast Asian and international markets
Enhanced ability to meet high-volume orders for automotive, 3C electronics, and industrial PCB applications
The unmanned production line enabled the client to scale efficiently while maintaining consistent quality, positioning them as a top-tier PCB manufacturer in the region.
Delivery & Support
Vility provided comprehensive support to ensure smooth operations:
Installation & commissioning: Full on-site setup of equipment and integration into existing production workflow
Engineer & operator training: Hands-on guidance to achieve independent operation
Long-term maintenance: Regular checkups, remote monitoring, and technical support
Customization & upgrades: Future-ready design for capacity expansion and process upgrades
Vility ensures clients can operate and maintain unmanned lines independently, maximizing ROI and minimizing downtime.
Customer Feedback
“Vility’s fully automated CCD screen printing line has revolutionized our PCB production. Labor costs dropped, efficiency improved, and we now deliver high-quality PCBs faster and with consistent quality. This line positions us as a leader in our market.”
— Production Manager, Southeast Asian PCB Manufacturer
Why Choose Vility for Unmanned PCB Production
Over 100 patents in CCD automation and intelligent manufacturing
Industry 4.0-ready for intelligent, scalable operations
Proven expertise in global unmanned PCB production lines
Customizable solutions for different PCB sizes and materials
Comprehensive on-site and remote after-sales support
Call to Action
Ready to upgrade your PCB production to a fully unmanned line?
👉 Contact Vility to design a custom CCD automation solution for your factory and scale production efficiently with high precision.
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