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Professional designer and manufacture of CCD machines for ONE STOP SOLUTION.
Discover how a leading FPC manufacturer in the Czech Republic upgraded to a fully automated CCD screen printing line with Vility. The solution solved alignment errors, low efficiency, and labor dependency, achieving high-precision prints, consistent quality, and scalable production. Vility provided on-site installation, engineer training, and long-term support, enabling Industry 4.0 automated FPC manufacturing.
Czech FPC Manufacturer Case Study – Fully Automated CCD Screen Printing Line
Client Overview
Client Location: Prague, Czech Republic
Industry: FPC & Electronics Manufacturing
The client is a well-known FPC manufacturer in the Czech Republic, producing high-precision flexible circuits for automotive, industrial electronics, and 3C devices. They aimed to upgrade their semi-automatic FPC printing process to a fully automated line to improve precision, efficiency, and scalability.
Challenge
Before implementing Vility’s solution, the client faced several critical challenges:
Manual and semi-automatic FPC printing led to frequent alignment errors and inconsistent quality.
Production efficiency was limited, making it difficult to meet large orders.
High labor dependency increased costs and created bottlenecks.
Difficulty integrating multiple processes (printing, curing, material handling) for continuous FPC production.
Limited ability to scale production without compromising quality.
The client needed a fully automated, high-precision CCD screen printing solution specifically for FPC manufacturing.
Vility Solution
Vility designed and delivered a fully automated CCD FPC screen printing line tailored to the client’s requirements:
Equipment & Technology:
Multi-unit CCD screen printing machines (2–3 inline printers) for continuous high-speed FPC printing
CCD alignment & mark tracking system ensuring micron-level registration accuracy for flexible circuits
Automatic FPC feeding and unloading system to minimize manual handling and prevent deformation
Integrated curing and drying systems for stable, consistent print quality
Centralized intelligent control system for real-time monitoring, error detection, and process optimization
Automation & Workflow Integration:
Full line integration from FPC feeding → printing → curing → unloading → packaging
Synchronized multi-machine operation for uninterrupted, high-volume FPC production
Predictive maintenance alerts to minimize downtime
Support & Services Provided by Vility:
On-site installation and commissioning
Operator and engineer training for autonomous line operation
Process optimization to maximize yield
Long-term remote monitoring and technical support
The solution enabled the client to operate a fully unmanned, high-precision FPC screen printing line, ready for large-scale production.
Results & Impact
After deployment, the client achieved measurable improvements:
Additional Benefits:
Scalable FPC production to meet increasing European and international demand
Consistent high-precision prints for automotive, industrial, and 3C flexible circuits
Reduced material waste and operational costs
Enhanced competitiveness in Czech and European FPC markets
The fully automated line transformed the client’s FPC manufacturing capability, enabling Industry 4.0-level intelligent production.
Delivery & Support
Vility provided comprehensive post-sale support:
Full on-site installation and line commissioning
Hands-on training for operators and maintenance engineers
Long-term remote monitoring, technical guidance, and upgrades
Customized maintenance plans for uninterrupted operation
Clients gain the ability to operate and maintain their fully automated FPC production line independently, ensuring maximum ROI and reliability.
Customer Feedback
“Vility’s fully automated CCD screen printing line has completely upgraded our FPC production. Efficiency, precision, and consistency are now at a level we could never achieve with semi-automatic processes. This solution positions us to meet growing European orders with confidence.”
— Production Manager, Czech FPC Manufacturer
Why Choose Vility for FPC Screen Printing Lines
100+ patents in CCD automation technology
Industry 4.0-ready for intelligent, scalable, and high-precision FPC operations
Proven expertise in global full-line CCD FPC production projects
Fully customizable for different FPC sizes, materials, and production volumes
Strong global service network with on-site and remote support
Call to Action
Want to upgrade your FPC production to a fully automated CCD screen printing line?
👉 Contact Vility today to design a custom CCD automation solution for your factory, ensuring high-precision, efficient, and scalable FPC manufacturing.
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